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Li-Ion BMS options

A comparison of commercially available Li-Ion BMSs

These tables compare Li-Ion BMSs available on the market today.
This information does not constitute an endorsement of any of these companies and products.
While the information presented here is believed to be accurate, Elithion takes no responsibility for any errors.
Please send us comments, corrections and additions.

back to topCommercially available, sophisticated digital BMS electronics

Sophisticated digital technology, able to measure and report every cell voltage, and to calculate SOC

To see additional information, hover your cursor over the more info icons.
Company
(1)
Location Picture
(2)
Topology
(3)
No of cells
(4)
Cell shape
(5)
Balan.
(6)
Temper.
(7)
Curr.
sense
(8)
"Fuel
gauge"
(9)
Comm.
(10)
Fan
drive
(11)
Contac.
drive
(12)
Displ.
(13)
Case
(14)
Price,
14-cell
[US$]
(15)
American Electric Vehicles
(no link: site not navigable)
US
Colorado
Click to see the BMS Centralized ? Any - - CAN - - Metal ?
Black Sheep Technology US
No. Carolina
Click to see the BMS Central w/slaves 4~any Any Serial Plastic /
metal
2600
Elithion US
Colorado
Click to see the BMS Distrib. 1~255 Sml cyl
Lrg cyl
Prism.
Pouch

more info
Wire
CAN
RS232
Avail. -
more info
485
more info
n.a.
more info
117
more info
Genasun
Available from Battery Space
US
Mass.
Click to see the BMS Distrib.
more info
1~24 64 mm
prism.
more info
- - Wire
RS232
more info
-
more info
-
more info
- 1595
more info
Lithium Balance Denmark
more info
- Central. 4, 8, 12, 15, 19 or 23
more info
Any
more info

more info

incl.
Wire /
simplex
RS232
more info
- - Incl. Metal 365
Ningbo Yangming
(no link: attack website)
Sold by Elite Power
China
Zhe Jiang prov.
Click to see the BMS Central. w/slaves 10,20,
30...100
Any -
more info
? ? Incl.
more info
Metal 1689
PackTrakr
from KJHall Motor Co
US
Colorado
Click to see the BMS Central. w/slaves
more info
6~30 Any -
more info

more info

more info
- RS232 - - Incl. Plastic 290
REAP systems UK
England
Click to see the BMS Modular
more info
4~168
more info
Any ✓: 2 inputs Wire
CAN
RS232
RS485/
RS422
more info
- ✓: 2
more info
Avail. -
more info
697
more info
Company
(1)
Location Picture
(2)
Topology
(3)
No of cells
(4)
Cell shape
(5)
Balan.
(6)
Temper.
(7)
Curr.
sense
(8)
"Fuel
gauge"
(9)
Comm.
(10)
Fan
drive
(11)
Contac.
drive
(12)
Displ.
(13)
Case
(14)
Price,
14-cell
[US$]
(15)

Also:

back to topCommercially available, plain analog BMS electronics

Simple analog technology, just able to detect that some cell's voltage is too low or too high

To see additional information, hover your cursor over the more info icons.
Company
(1)
Location Picture
(2)
Topology
(3)
No of cells
(4)
Cell shape
(5)
Balan.
(6)
Temper.
(7)
Curr.
sense
(8)
"Fuel
gauge"
(9)
Comm.
(10)
Fan
drive
(11)
Contac.
drive
(12)
Displ.
(13)
Case
(14)
Price,
14-cell
[US$]
(15)
Agni motors
Stybrook Ltd
Cedric Lynch
India / Britain Click to see the BMS Distrib. 1~200 Prism. - - - Wire - - - - 261
Black Sheep Technology US
No. Carolina
Click to see the BMS Distrib. 1~any Prism.
more info
-
more info
-
more info
-
more info
-
more info
-
more info
-
more info
-
more info
- 560
Blade Electric Vehicles Australia
VIC
Click to see the BMS Distributed ? Prism. ? ? ? ? ? ? ? ? ? ?
Elithion US
Colorado
- Central. 1~21 Any - - - Wire - - - - 150
more info
EV power Australia
W. Aus.
Click to see the BMS Distrib. 1~any Prism. - - - Wire - - -
more info
Metal
more info
186
High Tech Systems
more info
US
Colorado
- Distrib.
more info
1~any
more info
Sml cyl.
Lrg cyl.
more info

more info
- - Wire
more info
-
more info
Incl.
more info
-
more info
480
Company
(1)
Location Picture
(2)
Topology
(3)
No of cells
(4)
Cell shape
(5)
Balan.
(6)
Temper.
(7)
Curr.
sense
(8)
"Fuel
gauge"
(9)
Comm.
(10)
Fan
drive
(11)
Contac.
drive
(12)
Displ.
(13)
Case
(14)
Price,
14-cell
[US$]
(15)
 

  1. Company: A few other companies are getting ready to offer Li-Ion BMSs, but are not yet ready to be listed here (for example, Evie Systems). Some cell manufacturers (most notably Valence) offer proprietary BMS for their cells, only available as part of a complete battery.
  2. Picture:
    • Click to see the complete picture (if available)
  3. Topology (more info):
    • Centralized ("spaghetti"): single BMS controller with n+1 wires going to n cells
    • Centralized with slaves: single BMS controller connected to a few slave boards, each with n+1 wires going to n cells
    • Modular: single BMS controller with n+1 wires going to n cells; expanded by adding more, identical BMS controllers
    • Distributed: small board mounted on each cell; BMS controller connected just to the 2 cells at either end of a battery
  4. Number of cells: this is the acceptable range in the number of cells in series. The number of cells in parallel does not matter.
  5. Cell shape:
    • Small cylindrical: cylindrical cells to be welded, such as the 18650 or the 26650 sizes
    • Large cylindrical: cylindrical cells with screw terminations at either end
    • Prismatic: boxy cells with screw terminations on top, such as Thundersky
    • Pouch: soft bags with tabs on one end, such as Kokam
    • Any: there are no electronics on the cells, so the BMS works with all the above, using wires
  6. Balance: The BMS is able to remove energy just from the most charged cells, to allow the other cells to reach the same level of charge. A balanced pack will have the maximum possible capacity. This is not as important for Hybrid Electric Vehicles.
  7. Temperature: The BMS is able to measure and report individual cells' temperature. (The 'more info' tells you if the temperature measurement is not for every cell.)
  8. Current sense: The BMS includes a current sensor or at least an input for a current sensor, to measure battery current. This enables the BMS to react to excessive current, and to calculate the SOS or DOD.
  9. "Fuel gauge": a.k.a.: "Gas Gauge". The BMS calculates the SOC (State Of Charge) or DOD (Depth Of Discharge), by integrating the battery current. Devices that simply use the voltage to estimate SOC are not included here.
  10. Communications: In general, the BMS must communicate with the rest of the system, to report the status of the pack, and be able to limit charging and discharging of the pack, in order to protect it.
    • Wire: separate wires are used, each with a single, specific function, such as to turn on the charger relay.
    • CAN: CAN bus, common in vehicles and European industrial equipment.
    • RS232: serial point-to-point communication, usually used only for initial set-up and testing, but some time also available for communication during operation.
  11. Fan: The BMS is able to control or drive a cooling system
  12. Contactors: The BMS is able to control or drive a set of contactors between the battery pack and the load, including a precharge relay. Many motor controllers already have this function built in, so BMS controller that includes this function is not required.
  13. Display: Either the BMS includes a SOC display, or the company sells a display that is compatible with the BMS.
  14. Case: Whether the BMS controller is enclosed (metal or plastic case), or it is an open PCB assembly. Unless otherwise noted, any cell-mounted boards are assumed to be open PCB assemblies.
  15. Price: from manufacturers' websites or discussion with them or their clients. Conversions into US $ based on rates effective at the time of writing. Quantity of 14 cell chosen because it is the highest number that all systems are able to support. Unless otherwise noted, prices are for small quantities.
back to topRegulators

Regulators (also called "equalizers") are sometimes used in Li-Ion packs as a simple protection against overcharging. A regulator is required across each cell.

What regulators do:

  • Regulator can keep individual cells in a battery from overcharging, but that's all they do
  • A regulator performs balancing during charging by bypassing charging current from the fully charged cells, so that other cells in the battery can finish charging

What regulators don't do:

  • Regulator don't monitor the entire battery, and don't report on its status
  • Regulators do not protect a pack from undercharging
  • Regulators are not able to tell the charger to stop charging: a human has to keep an eye on the regulators (which usually have LEDs) and shut down the charger
  • Regulators cannot not tell external devices to slow down or stop charging or discharging; therefore, a pack with regulators can still be under-charged, and overcharging may damage the regulators
  • Regulators can't protect themselves from overheat: they will be damaged if a CCCV charger's end current is higher than the regulators can bypass

Sources of commercially available regulators for Li-Ion cells:

back to topLi-Ion protection circuits

  • A protection circuit is a BMS that also includes a way to interrupt the battery current to protect the battery (unlike a protection circuit, a standard BMS must rely on external devices (charger, motor controller, contactors) to reduce or stop the battery current when the BMS tells them to)
  • Protection circuits usually are meant for small batteries (cell phones, laptops) as they can usually only handle a few Amps of battery current

Sources of commercially available circuit protectors for small Li-Ion batteries:

back to topCustom BMSs

Companies that offer custom BMS designs:

  • Boundless - US - Colorado:
    • Producing packs and standalones with integrated BMS to OEM customers
    • For Cobalt Oxide, Iron Phosphate and Titanate cells
    • "Fancy" BMS, distributed topology, master-slave set-up with no sense wires (uses fiber optic cables)
    • Current Sense, Fan Drive, Contactor Drive, Display optional
    • Comm: RS232, CAN, I2C, TTL
    • Two product lines: standalone and pack
      • standalone: Com wires between cell BMS
      • pack: Com wires between modules (24v multiples in the pack architecture)
  • Metric Mind, US - Oregon
  • MPower / Axeon Power - UK - Scotland
  • Energy CS - US - California
back to topDIY BMSs

Some open source, DIY BMS projects:

List of available BMSs (not just Li-Ion)
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